| Project | Pump lifespan increase (3 times renewal coating, extension to 27 year continuous operation) |
|---|---|
| Target | Refurbish pump parts by coating |
Photo description
1991 Repair of inner running water coating
2018 Open Inspection-After Opening & After Cleaning
Repair of coating molding at parts fitting points (completed fullscale construction)
Customers and industries
Chemical Industry
Target equipment
Seawater equipment
Target Item
Φ600 x Φ600 double suction pump (19 years after operation)
Coating period
1st: 1991 Coating repair (used for next 27 years)
2nd: 2018 Non-construction part coating repair
2nd: 2018 Non-construction part coating repair
Scope of work
1991 Pump inner surface coating repair.
2018 Coated areas touch-up, stuffing box coating and molding repair.
2018 Coated areas touch-up, stuffing box coating and molding repair.
Materials used
Corroglass 600: Vinyl ester resin containing high-performance glass flakes
Coating process
■ Primary grit blast treatment
■ Cleaning treatment (removal of residual chloride)
■ Secondary grit blast treatment
■ Corrosion resistant coating application
■ Parts fitting part coating molding treatment
■ Coating parts profile and shaping
■ Top coat
■ Cleaning treatment (removal of residual chloride)
■ Secondary grit blast treatment
■ Corrosion resistant coating application
■ Parts fitting part coating molding treatment
■ Coating parts profile and shaping
■ Top coat
Merits of this application
■ Corroglass 600 is a vinyl ester coating material with high corrosion resistance.
■ Because it has excellent machinability, it is the best material for molding and repairing parts lost in the seawater environment.
■ Excellent coating material and original construction technology will prolong lifespan.
■ Because it has excellent machinability, it is the best material for molding and repairing parts lost in the seawater environment.
■ Excellent coating material and original construction technology will prolong lifespan.
Corrocoat Japan credentials etc
■ Lifespan extension for 3 times by coating application.
■ Project background
・ Photo 1: In 1991, the repairs were made with a long-lasting layer of coating.
・ Photo 2: Pump inspection was carried out in 2018 after 27 years of use, and it was confirmed that the top layer was in good condition.
■ Project background
・ Photo 1: In 1991, the repairs were made with a long-lasting layer of coating.
・ Photo 2: Pump inspection was carried out in 2018 after 27 years of use, and it was confirmed that the top layer was in good condition.